Evinrude/Johnson/OMC/BRP 40 HP 2002 Model J40RSNF J40RLSNF J40PL4SNF 40PLSNF

Clymer - Evinrude/Johnson Outboard Shop Manual: 2-70 HP Two-Stroke 1995-2007 (Includes Jet Drive Models)  B735

• Covers 2 - 70 HP, 2-Stroke
• 1995-2007
• Shop Manual

SELOC - Johnson Evinrude 40 - 250 HP, 2-Stroke Fuel Injected Models  #1313

• 40 - 250 HP, 2-Stroke Fuel Injected Models
• 2000-2006
• Repair Manual

SELOC - Seloc Johnson/Outboards 2002-07 Repair Manual: All 2-Stroke and 4-Stroke Models  #1314

• Covers 2.5 - 250 HP,  All 2 and 4-Stroke Models
• 2002-2007
• Repair Manual

18-3053 Sierra Impeller

Note:  40 HP Commercial 1995-2001 (RP, RW models only)

18-3104-1 Impeller

Note:  40 HP Commercial 1991-2001 (RS Models Only)

18-3394 Water Pump Repair Kit - without housing

• Sierra Water Pump Kit Without Housing
• Contains 18-2705 Oil Seal, 18-2708 Grommet, 18-2709 Wear Plate Gasket, 18-3104 Impeller, 18-3126 Wear Plate, 18-3133 Bolts, 18-3138 Impeller Key, 18-3139 Impeller Plate, 18-7481 O-Ring
• Sierra part number: 18-3394
• Interchangeable with the following: Evinrude/Johnson 0433548, 0433549, 0438592, Mallory 9-48209

18-3454 Water Pump Kit - With Housing

• For 40, 50, 25 Jet, 30 Jet (1995-up)
• Contains 18-3104-1 Impeller

389145 Chrome Water Pump Kit

438544 Water Pump Impeller Housing

5031416 Water Pump Impeller Housing

5031744 Water Pump Repair Kit

4-Stroke

18-1351 Carrier Needle Bearing

• Sierra Carrier Bearing
• Meets or exceeds the original equipment quality
• Sierra part number: 18-1351
• Interchangeable with the following: GLM 22870, Evinrude/Johnson 382407, OMC 382407

18-1354 Needle Bearing

• Sierra Needle Bearing
• Meets or exceeds the original equipment quality
• Sierra part number: 18-1354
• Interchangeable with the following: GLM 22890, Evinrude/Johnson 386764

18-1355 Aft Outside Carrier Needle Bearing

GLM Part Number: 22900; Sierra Part Number: 18-1355; OMC Part Number: 386765

18-1356 Pinion Gear Bearing

18-1363 Thrust Bearing

• Sierra Thrust Bearing
• Meets or exceeds the original equipment quality
• Sierra part number: 18-1363
• Interchangeable with the following: GLM 16350, Evinrude/Johnson 397537, OMC 979771

18-1364 Thrust Bearing

• Sierra Thrust Bearing
• Meets or exceeds the original equipment quality
• Sierra part number: 18-1364
• Interchangeable with the following: GLM 16360, Evinrude/Johnson 397538

18-1368 Thrust Bearing

• Sierra Thrust Bearing
• Meets or exceeds the original equipment quality
• Sierra part number: 18-1368
• Interchangeable with the following: GLM 16370, Evinrude/Johnson 398901

18-1369 Thrust Bearing

• Sierra Thrust Bearing
• Meets or exceeds the original equipment quality
• Sierra part number: 18-1369
• Interchangeable with the following: GLM 22940, Evinrude/Johnson 432264

18-1729 Cover and Bushing Assembly

40 - 50 HP Evinrude Johnson BRP (4-Stroke) Aluminum, 13 Spline, 3-1/4 Gearcase

Aluminum Props

• Rubber Hub
• 13 Tooth Spline, 3-1/4 inch Gearcase, Thru-Hub Exhaust

For Evinrude Johnson OMC BRP

• Evinrude Johnson BRP 40 and 50 HP (4-Stroke) 1999 - Newer

Sorted by Pitch. 

Pitch is how far, in inches,  the boat would travel with one prop rotation (under ideal conditions).  Higher pitch = Faster, Lower Pitch = Slower and more power.

Michigan Vortex Aluminum Props,  XHS Drop-In Hub

• D Series Propellers Using XHS 115 or XHSII 215 Drop-In Hub Kit
• 13 Tooth Spline, 3-1/4 inch Gearcase, Thru-Hub Exhaust

For Evinrude Johnson OMC BRP

• Evinrude Johnson BRP 40 and 50 HP (4-Stroke) 1999-2005

Sorted by Pitch. 

Pitch is how far, in inches,  the boat would travel with one prop rotation (under ideal conditions).  Higher pitch = Faster, Lower Pitch = Slower and more power.

40 - 50 HP Evinrude Johnson BRP (4-Stroke) Stainless Steel Propellers, 13 Spline, 3-1/4 Gearcase

40 - 50 HP Evinrude Johnson BRP (4-Stroke) Aluminum, 13 Spline, 3-1/4 Gearcase

Return to Propellers:

40 - 75 HP Aluminum Propellers for Small 3-3/8" Gearcase (Thru-Hub Exhaust), 13 Tooth Spline

For Evinrude Johnson OMC BRP, 13 Tooth Spline

• 40-75 HP (Small Gearcase & Thru-Hub Exhaust)
• 13 Tooth Spline, 3-3/8 inch gearcase
• Be sure to count the number of spline teeth on your prop shaft.
•  
• 40 HP, 2 Cyl, 1984 - 2005
• 48 HP, 1987-1996
• 50 HP, 2 Cyl, 1975 - 2005
• 55 HP, 2 Cyl, 1976-1979
• 60 HP 2 Cyl, 1980-1985
• 65 HP, 2 Cyl, 1980-1985
• 75 HP, 3 Cyl, 1975-1985
• Sprint/Formula E  1986-1992

Sorted by Pitch. 

Pitch is how far, in inches,  the boat would travel with 1 prop rotation (under ideal conditions).  Higher pitch = Faster, Lower Pitch = Slower and more power.

OMC and Michigan Aluminum Propellers

Michigan Vortex Aluminum Props,  XHS Drop-In Hub

• C Series Propellers Using XHS 111 or XHSII 221 Drop-In Hub Kit
• 13 Tooth Spline, 3-3/8 inch Gearcase, Thru-Hub Exhaust

40 - 75 HP Evinrude Johnson BRP Aluminum Propellers for Small 3-3/8" Gearcase (Thru-Hub Exhaust)

40 - 75 HP Evinrude Johnson BRP Stainless Steel Propellers for Small 3-3/8" Gearcase (Thru-Hub Exhaust)

Return to Propellers:

40 - 50 HP Evinrude Johnson BRP (4-Stroke) Stainless Steel Propellers, 13 Spline, 3-1/4 Gearcase

Evinrude Johnson BRP (4-Stroke) Stainless Steel Propellers, 13 Spline, 3-1/4 Gearcase

• Rubber Hub

• 13 Tooth Spline, 3-1/4 inch Gearcase, Thru-Hub Exhaust

• For Evinrude Johnson OMC BRP

• Evinrude Johnson BRP 40 and 50 HP (4-Stroke) 1999 - Newer

Michigan Apollo Stainless Steel Props,  XHS Drop-In Hub

• D Series Propellers Using XHS 115 or XHSII 215 Drop-In Hub Kit
• 13 Tooth Spline, 3-1/4 inch Gearcase, Thru-Hub Exhaust

• For Evinrude Johnson OMC BRP

• Evinrude Johnson BRP 40 and 50 HP (4-Stroke) 1999-2005

Michigan Ballistic Stainless Steel Props,  XHS Drop-In Hub

• D Series Propellers Using XHS 115 or XHSII 215 Drop-In Hub Kit
• 13 Tooth Spline, 3-1/4 inch Gearcase, Thru-Hub Exhaust

• For Evinrude Johnson OMC BRP

• Evinrude Johnson BRP 40 and 50 HP (4-Stroke) 1999-2005

Michigan Rapture Performance Stainless Steel Props

• Evinrude Johnson BRP 40 and 50 HP (4-Stroke) 1999-2005
• 13 Spline, Rubber Hub
• Thru-Hub Exhaust

Sorted by Pitch. 

Pitch is how far, in inches,  the boat would travel with 1 prop rotation (under ideal conditions).  Higher pitch = Faster, Lower Pitch = Slower and more power.

40 - 50 HP Evinrude Johnson BRP (4-Stroke) Stainless Steel Propellers, 13 Spline, 3-1/4 Gearcase

40 - 50 HP Evinrude Johnson BRP (4-Stroke) Aluminum, 13 Spline, 3-1/4 Gearcase

Return to Propellers:

Michigan Aluminum Props for 40-50 HP Evinrude Johnson BRP (4-Stroke)

• Evinrude Johnson BRP 40 and 50 HP (4-Stroke) 1999 & Newer
• 13 Spline

Sorted by Pitch. 

Pitch is how far, in inches,  the boat would travel with 1 prop rotation (under ideal conditions).  Higher pitch = Faster, Lower Pitch = Slower and more power.

Michigan Aluminum Props

40 - 75 HP Stainless Steel Propellers for Small 3-3/8" Small Gearcase (Thru-Hub Exhaust), 13 Tooth Spline

For Evinrude Johnson OMC BRP, 13 Tooth Spline

• 40-75 HP (Small Gearcase & Thru-Hub Exhaust)
• 13 Tooth Spline, 3-3/8 inch gearcase
• Be sure to count the number of spline teeth on your prop shaft.
•  
• 40 HP, 2 Cyl, 1984 - 2005
• 48 HP, 1987-1996
• 50 HP, 2 Cyl, 1975 - 2005
• 55 HP, 2 Cyl, 1976-1979
• 60 HP 2 Cyl, 1980-1985
• 65 HP, 2 Cyl, 1980-1985
• 75 HP, 3 Cyl, 1975-1985
• Sprint/Formula E  1986-1992

Sorted by Pitch. 

Pitch is how far, in inches,  the boat would travel with 1 prop rotation (under ideal conditions).  Higher pitch = Faster, Lower Pitch = Slower and more power.

OMC and Michigan Stainless Steel

Michigan Ballistic High-Performance Stainless Steel,  XHS Drop-In Hub

• C Series Propellers Using XHS 111 or XHSII 221 Drop-In Hub Kit
• 13 Tooth Spline, 3-3/8 inch Gearcase, Thru-Hub Exhaust

Michigan Rapture Performance Stainless Steel

Rubber Hub

40 - 75 HP Evinrude Johnson BRP Aluminum Propellers for Small 3-3/8" Small Gearcase (Thru-Hub Exhaust)

40 - 75 HP Evinrude Johnson BRP Stainless Steel Propellers for Small 3-3/8" Small Gearcase (Thru-Hub Exhaust)

Return to Propellers:

18-5808 STARTER SOLENOID

18-5827 Regulator/Rectifier

• The Sierra 18-5827 Regulator/Rectifier is interchangeable with the following: CDI 193-4476, Evinrude/Johnson 585001, 584476, Mallory 9-17202. Each Sierra product meets or exceeds the original equipment part it replaces.
• Sierra Regulator/Rectifier
• Meets or exceeds the original equipment quality
• Sierra part number: 18-5827
• Interchangeable with the following: CDI 193-4476, Evinrude/Johnson 585001, 584476, Mallory 9-17202

18-3497 Fuel Pump Diaphragm Kit

18-3499 Diaphragm Kit

For: 9.9/15 2002-2004, 25 HP 2004-2006, 30 HP 2004-2007, 40 HP 2002-2006 4-Stroke

18-7042 Siearra Carb Kit

Note: 25, 35 HP 1995-Up Except 3 Cylinder Models

18-7800 Fuel Pump Kit 

• The Sierra 18-7800 Fuel Pump Kit is interchangeable with the following: GLM 40850, Evinrude/Johnson 438616, 433519, Mallory 9-37701. Contains: (2) 18-7796 Check Valve, (1) 18-7413 O-Ring, (1) 18-7403 O-Ring, (1) 18-0850 Fuel Pump Gasket.
• Sierra Fuel Pump Kit
• Meets or exceeds the original equipment quality
• Sierra part number: 18-7800
• Interchangeable with the following: GLM 40850, Evinrude/Johnson 438616, 433519, Mallory 9-37701
• Contains: (2) 18-7796 Check Valve, (1) 18-7413 O-Ring, (1) 18-7403 O-Ring, (1) 18-0850 Fuel Pump Gasket

18-7716 Fuel Filter

Fits 25 HP 4-Stroke (2004-2005), 30 HP 4-Stroke (2004-2007), 40/60/70 HP 4-Stroke (2002-2006), 90/115/140 4-Stroke (2003-2004, 2006), Evinrude 25/40/50/70 HP 4-Stroke (2000-2001)

18-7719 Fuel Filter

Fits Johnson 4/5 HP (2003-2007), 6 HP 4-Stroke (2005-2007), 10/15 HP 4-Stroke (2002-2007), 40/50/60/70 HP 4-Stroke (2002-2006), Evinrude 40/50 HP 4-Stroke (2000-2001)

18-4318 Powerhead Gasket Set

• Sierra Powerhead Gasket Set
• Meets or exceeds the original equipment quality
• Sierra part number: 18-4318
• Interchangeable with the following: Evinrude/Johnson 439083, 390076

Gasket Set Contains:

• 18-0963 Intake Manifold GasketTwin     335633     1
• 18-0850 Fuel Pump Mtg. Gasket            303615      1
• 18-0118 Carburetor Gasket                  325092       2
• 18-0983 Carburetor to Airbox               321497       1
• 18-3802 Head Gasket               327795,335359      1
• 18-0941 Water Jacket Cover Gasket      315538       1
• 18-0157 Air Box Split Gasket                330698       1
• 18-0128 Powerhead Mounting Gasket 326468, 351018  1
• 18-0136 Powerhead Mounting Gasket    328283         1
• 18-1224 Exhaust Cover Gasket             315869        1
• 18-1218 Exhaust Cover Gasket             315868        1
• 18-0182 Seal                                       310058        1

Note 50 HP 1971-1975 use 315539 Head Gasket, plus

Note 55 HP 1976 use 320658 Head Gasket, plus

Note 55/60 HP 1980-1985 2-Cylinder

18-3802 Head Gasket

5031293 Head Gasket

4-Stroke

18-5170 Ignition Coil

18-5785 Power Pack

• Sierra Power Pack
• Meets or exceeds the original equipment quality
• Sierra part number: 18-5785
• Interchangeable with the following: CDI 113-5316, Evinrude/Johnson 585261, Mallory 9-25013

Champion 938M Spark Plug QL78YC

Also see: CHAMPION MARINE SPARK PLUG 5939  Marine Stainless Steel

• Evinrude Johnson  0.030 Gap

Mercury Outboards

• 125 HP 2004-1994  4-Cylinder 
• 115 HP 2004-1989  4-Cylinder 2-Stroke
• 100 HP 1999-1988  4-Cylinder 
• 90 HP 2006-1987  3-Cylinder 2-Stroke
• 80 HP 1989-1978
• 80 HP 2004-1995  80 Jet 
• 75 HP 2006-1987  3-Cylinder 2-Stroke 2-Stroke
• 75 HP 1986-1984  4-Cylinder
• 75 HP 2001-1990  75 Sea Pro 2-Stroke
• 70 HP 1989-1987
• 65 HP 2004-1995  65 Jet 
• 60 HP 2002-1991  3-Cylinder 
• 60 HP 2004-1995  60 Big Foot 3-Cylinder 
• 60 HP 2004-1991  60 Sea Pro 3-Cylinder 
• 55 HP 2004-1992  55 Sea Pro
• 50 HP 2004-1991  50 3-Cylinder 2-Stroke 2-Stroke
• 45 HP 1989-1986
• 45 HP 2003-199  545 Jet 3-Cylinder 
• 40 HP 2004-1995  2-Cylinder
• 40 HP 2004-1997  3-Cylinder
• 40 HP 1997-1988  4-Cylinder
• 40 HP 2004-1995  40 Sea Pro
• 30 HP 2003-1995  2-Cylinder 2-Stroke 2-Stroke
• 30 HP 2001-1998  30 Jet 3-Cylinder
• 30 HP 1997-1995  30 Jet 3-Cylinder
• 30 HP 2004-1995  30 Sea Pro 2-Cylinde
• 25 HP 2004-1980  2-Cylinder 2-Stroke 2-Stroke
• 25 HP 2002-1993  25 Sea Pro 2-Cylinder
• 20 HP 1981-1970
• 20 HP 2003-1986  2-Cylinder 2-Stroke
• 20 HP 2004-1995  20 Jet 2-Cylinder
• 10 HP 1996-1991
• 10 HP 2004-1991  10 Sea Pro
• 10 HP 1998  XR10 
• 9.9 HP 1994-1986
• 9.8 HP 1978-1970 
• 7.5 HP 1978-1970
• 4.5 HP 1985-1975
• 4 HP 1987-1986
• 4 HP 1974-1973
• 4 HP 1972
• 4 HP 1971-1970

Champion RA8HC (810) - Copper Plus Spark Plug

Evinrude / Johnson

• Plug Gap 0.30
• 4-Stroke Engines

Mercury Outboards

• 60 HP 2004-2001  60 4-Cylinder 4-Stroke 4-Stroke  RA8HC  0.035
• 50 HP 2004-1995  Big Foot 4-Cylinder 4-Stroke 4-Stroke  RA8HC  0.035
• 45 HP 2004-1995  45 BoDensee 4-Cylinder  RA8HC  0.035
• 40 HP 2004-1998  Big Foot D706 4-Stroke  RA8HC  0.035
• 30 HP 2004-1999  2-Cylinder 4-Stroke 4-Stroke  RA8HC  0.035
• 25 HP 2004-1997  Big Foot 4-Stroke  RA8HC  0.035
• 15 HP 2004-1998  Big Foot 4-Stroke  RA8HC  0.035
• 9.9 HP 2004-2000  2-Cylinder 4-Stroke 4-Stroke  RA8HC  0.035
• 6 HP 2004-2000  1-Cylinder 4-Stroke 4-Stroke  RA8HC  0.035
• 5 HP 2004-2000  1-Cylinder 4-Stroke 4-Stroke  RA8HC  0.035
• 4 HP 2004-2000  1-Cylinder 4-Stroke 4-Stroke  RA8HC  0.035
•  

18-1753 Connecting Rod

5006683 Piston Kit - Standard

5006689 Piston Kit  .030 Oversize

18-2694 Lower Unit Seal Kit

Seal Kit Contents:

• Part #      Desc.  O.E.# Qty.
• 18-2709  Wear Plate Gasket   336530    1
• 18-7115  O-Ring 302588  1
• 18-7127  O-Ring 313446  1
• 18-7120  O-Ring 307853, 322598  1
• 18-7172  O-Ring 553126  1
• 18-7137  O-Ring 318372  1
• 18-7475  O-Ring 332584  1
• 18-7481  Seal 315788      1
• 18-2708  Seal 333758      1
• 18-2059  OIl Seal 321466 2
• 18-2018  OIl Seal 305987 2
• 18-2064  OIl Seal 332205 1
• 18-2705  Seal 315748      1
• 18-4248  Washer 311598 1
• 18-7173  O-Ring 310327, 910582    1

433567 Trim Tilt Seal Rebuild Kit, Kit

1989-2005  25HP 35HP 40HP 48HP 50HP with TNT Units

18-7915-1 Oil Filter

• 25-70 HP (1998-2005)

5005838 Trim Motor & O-Ring Assembly

Johnson Evinrude Trim Motor OMC 4 Bolt 2 Wire

18-5624Starter

325431 Recoil Starter Rewind Spring